It does not matter that you are a professional working with a big operating business or whether you are simply a woodworker who plies his or her craft only on the weekends. When you have even just a shop that is the size of a garage, then bringing the question of having an industrial dust collector should always be one of the things you should consider.
When you decide to buy an industrial dust collector, a lot of the manufacturers offer the exact requirements that you need for the job you are trying to do. Find one that would concentrate especially on the kind of equipment they use in dust collection. This and the supplies which are designed specifically to match the needs, space and even budget for small professional, hobbyist and even the big commercial industries have stores that can cater for their requirements.
It could be a little bit disheartening to know that in order to properly design an industrial dust collection system that is truly effective, you have to buckle down and plan it properly. However, with a little know-how, you can get a little bit ahead of the curve and you might even find the activity engaging. Here in this article, we would like to introduce one of the most important things to ponder whenever you are trying to design an industrial dust collector strategy which, by all means and measure, will work up to its actual potential.
How Much Do You Really Need an Industrial Dust Collector
For a few that may be thinking about a dust collection system to feed our hobbies of if you own a small commercial shop, having an industrial dust collector, even if it is just an adequate system, may fall as a luxury item in the long run. With the many expenses that shops these days incur, not to mention if you are just a hobbyist, it can sometimes be understandable why people would think to put it at the bottom of their priorities list and let it stay there for quite a long time. Here are, however, some of the reasons why you should be starting to take seriously a proper installation of an industrial dust collector system.
Industrial Dust Collector – To Breathe Properly
Exposure to dust has long been attributed to respiratory related diseases. There is still much debate regarding the range of the effects however some things have been made clear and that is that there should be a measure put in place to ensure that the body is not subjected to a critical amount of industrial dust. You can quickly gain access to this information by a simple search online about the harmful effects of industrial dust. Many health research institutions would echo the same concerns brought into light by countless researches done in the subject.
Irritation in the eye region, losing nasal moisturization and common congestion, colds that last a few weeks, irritation of the skin, occasional headaches, asthma and even cancer are some of the most conditions that have been reported to be directly or indirectly caused by too much exposure to industrial dust. And because most workers tend to be around industrial dust at longer periods of time, they start to become desentized to it. Thus, the gradual effect added up to points where it became difficult to roll back on the damages that have already been done.
Industrial Dust Collector – A Safety Precaution
In a lot of small shops and even the hobbyists’ garages, industrial dust collection would simply mean to break out a dustpan and broom, or a vacuum cleaner to be a bit more fancy. This is a routine that is done at the end of each day after a hard day of work. As has been observed, too many industry workers would put into a routing the steps which includes going over piles of industrial dust that was kicked about by a thickness planer. They may also stand on a what is a slippery, fairly thick floor of industrial dust.
Sadly, cleaning off the dust may be put on hold if done manually. Due to the complications of woodwork and something as simple as a sawmill. The accumulation of industrial dust may not be a concern to some but can pose a real danger. Too often do workers find themselves slipping on the layer of industrial dust that have been left there unintentionally. Because the focus is on the work done by the hand, the eyes can sometimes mislook the floor they are standing on.
Another danger that industrial dust can cause, especially the drier ones, is the fact that in can cause fires. Some forms of industrial dust, especially those that are byproducts of woodwork are extremely flammable. Large enough quantities can cause an entire plant to burn down and because it is extremely fine, it can be too difficult to notice at certain times.
Industrial Dust Collector – A More Conducive Work Environment
Most people that work with precision would tell you how an organized and clean environment can help them in focusing in on what they are doing. If there are mountains of shavings and industrial dust which can, from time to time, cause the workers to cough, it can pose quite the distraction to everybody.
With a proper industrial dust collector system in place, this can be taken care of for you, and you do not have to worry about the distraction and you can focus on the work you have in front of you. It also lets you go home earlier as you do not have to worry about picking up a broom to cap the day off. This means more of the workers’ time will be devoted to their craft with only a few arranging to do.
Industrial Dust Collector – The Kinds of Dust
Industrial dust that is a byproduct in most industrial shops can be generally categorized into two: chips, shavings and large dust particles, and fine wood dust.
In our industry experience so far, what we witnessed is that the largest amount of debris that is produced in a lot of plants will fall into the group which consists of chips, shavings and large-particle dust. This stuff which will collect under the table saws and behind a router table will be constituted by shavings, dust and chips that can be quite heavy and large for it to stay in the air for a longer amount of time. An industrial dust collection system which is properly installed in the plant using hoses and proper ductwork which can also be attached to the plant’s individual tools has been proven to be the most effective way of ensuring that the plant is free of dust that can hinder the operations.
When trying to take care of some of the industrial dust that may stay in the air, an air filtration system can also be installed along with the industrial dust collection system. When you install the device, the plant can be drawn in of air from it, then it can draw it out to be filtered out. This will make the air recirculate hereby retaining the quality of air in the workplace.
How an Industrial Dust Collector Works
An industrial dust collection system does its job by trapping the industrial dust and debris from an air stream then forcing it into a system of ductwork that passes by a hopper which collects it into a bin. Impellers, a specially crafted fan drives the industrial dust collector system. It is an extremely powerful fan that will also require a lot of energy to maintain its operation. Using this set up, a large airflow can be generated which forms the heart of industrial dust collector system operation.
Industrial dust collector systems performs at particular parameters for it to work at optimum levels. The industrial dust require finesse in order to move them around the complex ductwork system without any hitch. The velocity of the air, for instance, makes sure that the air will pass through each of the intended junctions of the ductwork without causing the dust-filled air to gather in air packets. The energy required to push the air through the ductwork will be a function of the volume of the moving air. The velocity requirement will depend on the kind of industrial dust that you are dealing with. The heavier dusts will normally require higher velocities.
Choosing an Industrial Dust Collector
The parameters in choosing the perfect industrial dust collector based on your requirements will largely depend on how your normal operation usually goes. A careful study into the kind of dust you are dealing with will lead you to the right answer. While this cannot always be found out on first glance, continuous use paint a clearer picture as to the parameter levels you need. Most industrial dust collectors nowadays work on configurations that you can set variably. Make sure that you get a wide enough range of choices before finalizing your choice.
Have you used an industrial dust collector?
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